Ken_StJohn
07-07-2006, 06:01 AM
I purchased a 4-lb tub of Plastic Resin Glue from ACE the other day which I had special ordered since the stores don't carry that size. It came directly from the ACE warehouse to my local store.
When I mixed the batch it was really weird. As the powder hit the water, it almost instantly clumped. Further stirring made it the consistancy of wood filler putty. I thought I must have measured incorrectly so I added a little water. The mix remained thick and a pale beige and didn't seem to want to accept water.
I discarded the batch and started over with the same result. I mix by the recommended method - weight - using a digital scale accurate to .01Oz so I know the ratios by now are correct. I suspected incorrect storage handling at the warehouse.
I contacted DAP and researched the date code which turned out to be March 2004. Considering the shelf life of only 12-months, this is just a tad over.
Turns out I've been bying glue that has expired more than a year ago. It seems the issue is that it continuously absorbs moisture as it sits on the shelf. After a year DAP feels it will no longer meet the design parameters. Pretty Scary.
Here's what they told me for date codes:
(my "0476" code) - "The one on your product is an older code, 2004, 76th day, or March 15th, 2004, so it is over 2 years old. The recommended minimum shelf life is 12 months.
The new batch coding system is month, year, and day.
first digit, January thru September 1 - 9, October, November, and December, 1st 2 digits 10, 11, 12.
Next digit represents the last digit of the calendar year, 5 2005, 6 2006
last 2 digits, day of month.
So a 4 digit number is Jan thru Sept, and a 5 digit number October thru December
12512 December 12th 2005
2512 February 12th 2005.
I also found out that the most recent format is Year/Day of Year/Daily Batch Number. So, you may see something like "6653" which means 2006/65th day/batch number 3.
I went back to the store and returned the tub. I looked at the 1-lb sizes on the shelf and wrote down the "0189713" date code and contacted DAP. This is their reply:
"The batch number that you provided is actually an older style batch, preceding the coding system that we had yesterday."
This means it is before 2004.
I am not sure what to do at this point regarding what is already on the boat except I have checked it and it seems hard enough for sure. I intend on ordering a case of 4-lb tubs (4-each per case) to get fresh stock from someone other than ACE. I am going to have to find a way to verify the date codes before I buy anything though and I suggest you do the same!
When I mixed the batch it was really weird. As the powder hit the water, it almost instantly clumped. Further stirring made it the consistancy of wood filler putty. I thought I must have measured incorrectly so I added a little water. The mix remained thick and a pale beige and didn't seem to want to accept water.
I discarded the batch and started over with the same result. I mix by the recommended method - weight - using a digital scale accurate to .01Oz so I know the ratios by now are correct. I suspected incorrect storage handling at the warehouse.
I contacted DAP and researched the date code which turned out to be March 2004. Considering the shelf life of only 12-months, this is just a tad over.
Turns out I've been bying glue that has expired more than a year ago. It seems the issue is that it continuously absorbs moisture as it sits on the shelf. After a year DAP feels it will no longer meet the design parameters. Pretty Scary.
Here's what they told me for date codes:
(my "0476" code) - "The one on your product is an older code, 2004, 76th day, or March 15th, 2004, so it is over 2 years old. The recommended minimum shelf life is 12 months.
The new batch coding system is month, year, and day.
first digit, January thru September 1 - 9, October, November, and December, 1st 2 digits 10, 11, 12.
Next digit represents the last digit of the calendar year, 5 2005, 6 2006
last 2 digits, day of month.
So a 4 digit number is Jan thru Sept, and a 5 digit number October thru December
12512 December 12th 2005
2512 February 12th 2005.
I also found out that the most recent format is Year/Day of Year/Daily Batch Number. So, you may see something like "6653" which means 2006/65th day/batch number 3.
I went back to the store and returned the tub. I looked at the 1-lb sizes on the shelf and wrote down the "0189713" date code and contacted DAP. This is their reply:
"The batch number that you provided is actually an older style batch, preceding the coding system that we had yesterday."
This means it is before 2004.
I am not sure what to do at this point regarding what is already on the boat except I have checked it and it seems hard enough for sure. I intend on ordering a case of 4-lb tubs (4-each per case) to get fresh stock from someone other than ACE. I am going to have to find a way to verify the date codes before I buy anything though and I suggest you do the same!