06-04-2010, 02:19 AM
No it's not a typo, that's "battern" not batten. It's a cross between batten and pattern. It's the method I use to make very accurate patterns or odd shaped spaces on curved surfaces.
The sketch shows a very simple V bottom building jig. Well how do you make the plywood panels fit the bottom with out templates or patterns?
The joggle stick is the answer. I have a dozen or so different joggles, each a different thickness and shape. The shape doesn't matter, it just needs a point and a distinctive set of notches.
The battern is a piece (or more) of thin plywood, lightly tacked to the station molds. It fits between the edges of the panel you're trying to describe. For those that are interested this is a "spling" method. These pieces of plywood just need to bend fair and contact the molds.
Lay the joggle on the battern with the point at the end of the panel and trace the body of the joggle directly on the battern. Move down a few inches and do it again. You'll trace the joggle dozens of times, which will define the perimeter of the space you want to make.
Remove the battern and place it directly on top of the plywood you'll use for the planking. Line up the joggle with the tracings you have on the battern and make a mark at the point of the joggle. This will be on the plywood you want to cut. Mark the point of each joggle tracing on the battern, then remove the battern.
You now have a bunch of marks that define the perimeter of the panel you need to cut. Spring a batten through the marks (use nails or ducks to hold the batten) and cut. When you test fit it, you'll find a near perfect match. No ruler is necessary, you don't need to do any math or reading, no compass or tracing blocks and you can reuse the battern you made the marks on, by erasing the marks with denatured alcohol (if pencil) or sand them off.
This trick works on developed and flat surfaces. So, if you need a bulkhead in an odd space, brace up a board that's smaller then the space you need and drag out a joggle stick.
Anyone that's tried to fit carvel or lapstrake planking will appreciate this trick, but it works on all sorts of stuff, where you need a pattern or have to spile a shape.
The sketch shows a very simple V bottom building jig. Well how do you make the plywood panels fit the bottom with out templates or patterns?
The joggle stick is the answer. I have a dozen or so different joggles, each a different thickness and shape. The shape doesn't matter, it just needs a point and a distinctive set of notches.
The battern is a piece (or more) of thin plywood, lightly tacked to the station molds. It fits between the edges of the panel you're trying to describe. For those that are interested this is a "spling" method. These pieces of plywood just need to bend fair and contact the molds.
Lay the joggle on the battern with the point at the end of the panel and trace the body of the joggle directly on the battern. Move down a few inches and do it again. You'll trace the joggle dozens of times, which will define the perimeter of the space you want to make.
Remove the battern and place it directly on top of the plywood you'll use for the planking. Line up the joggle with the tracings you have on the battern and make a mark at the point of the joggle. This will be on the plywood you want to cut. Mark the point of each joggle tracing on the battern, then remove the battern.
You now have a bunch of marks that define the perimeter of the panel you need to cut. Spring a batten through the marks (use nails or ducks to hold the batten) and cut. When you test fit it, you'll find a near perfect match. No ruler is necessary, you don't need to do any math or reading, no compass or tracing blocks and you can reuse the battern you made the marks on, by erasing the marks with denatured alcohol (if pencil) or sand them off.
This trick works on developed and flat surfaces. So, if you need a bulkhead in an odd space, brace up a board that's smaller then the space you need and drag out a joggle stick.
Anyone that's tried to fit carvel or lapstrake planking will appreciate this trick, but it works on all sorts of stuff, where you need a pattern or have to spile a shape.